Today we've started the roof. We've measured and cut 'ribs' from 12mm ply.
We cut little grooves in the surface of the ply to allow it to curve and match the shape of the van...
The planks of ply were glued and screwed to the body of the van...
Next comes the nonsense...
We sprayed the 'no nonsense' spray insulation into the gaps in the roof ribs to insulate. And the stuff went everywhere... We learned from the last time though and put down a protective cover to contain the nonsense...